To achieve lean and efficient production processes.
For the design of die-casting molds, engineering simulation software is used to simulate the filling process of aluminum liquid, including gas entrapment, surface defect tracking, temperature field gradient changes, pressure field gradient changes, and filling speed gradient changes. The design scheme of the mold is optimized based on the results to facilitate the filling and forming of the product.
Utilize industry expertise in complex casting processes and mold manufacturing to provide personalized die-casting solutions that meet diverse market demands. We provide support to you at any stage of the product lifecycle.
We can produce various aluminum alloy specifications such as ADC6, ADC10, ADC12 according to JIS standards.
Central continuous melting furnace;
500 ton Lijin aluminum alloy die-casting machine.
350 ton Toshiba aluminum alloy die-casting machine;
250 ton Toshiba aluminum alloy die-casting machine.
200 ton Izumi magnesium alloy die-casting machine;
160 ton Lijin Zinc Alloy Die Casting Machine.
88 ton Lijin Zinc Alloy Die Casting Machine;
Refined degassing machine.
Vacuum machine.
Engineering simulation software;
Select high-precision die-casting molds;
Strict die-casting parameter supervision system;
Strict process and shipment inspection system and standards;
Mature employee training system.
Separation process: punching, cutting, trimming, grooving, sectioning, etc;
Forming process: bending, deep drawing, flanging, forming, bulging, etc;
Special processes: flaring, necking, fine blanking, full bright blanking, deep hole blanking, bulge punching, rib pressing, embossing, curling, hole flanging, leveling, shaping, etc.
300T servo punch press;
200T servo punch press.
160T mechanical punch press;
110T mechanical punching machine.
300T mechanical punch press;
160T four column hydraulic press.
Select precision stamping molds;
Strict stamping parameter supervision system;
Strict process and shipment inspection system and standards;
Mature employee training system.
Develop optimized processing techniques based on product characteristics; Design and select appropriate machining tools based on product characteristics.
Based on product characteristics, the processing of complex components is designed to provide unlimited design possibilities for the product. By optimizing the process flow and reducing production links, precision technology can reduce production costs and improve production efficiency.
Aluminum cutting, CNC machining, lathe machining, composite turning and milling, high gloss, laser engraving, sharpening, cleaning, manual shaping, manual tapping, etc.
- More than 400 precision CNC machining machines;
- 200+machines with auxiliary equipment: carving machine, highlight machine, tapping machine, precision carving machine, batch flower machine, CNC lathe, laser engraving machine;
- Maximum machinable size (Pradi): 4500 * 400 * 400.
Strict regulatory system for processing parameters;
A comprehensive tool life control system;
Complete inspection rules for fixtures, equipment, and measuring tools;
Strict process and shipment inspection system and standards;
Mature employee training system.
- Adopting advanced grinding techniques and equipment, such as vibration mills and high grinding capacity grinders, to improve grinding efficiency and effectiveness.
- Refine the management of the grinding process, including setting grinding parameters, selecting grinding media, controlling grinding time, etc., to ensure the stability and consistency of the grinding process.
- Sandblasting, sanding, polishing, line inspection, etc.
- 17sandblasting machines;
- 22sanding machines;
- 44polishing machines.
- Strict process parameter supervision mechanism, dust detection system, subdivision of grinding process into multiple quality control nodes, implementation of "special process grinding operation method", ensuring that every step meets high standards. Ensure the stability of process parameters and guarantee product quality;
- A comprehensive equipment maintenance system, inspection system, and standard specifications;
- Fine process management regulations and shipment inspection systems and standards;
- Mature employee training system.
- Provide customized spraying solutions based on product characteristics, including coating flow rate, flow velocity, nozzle size, etc., to ensure uniform and consistent spraying effect.
- Select the most reasonable processing fixtures to improve the uniformity of spraying, while paying attention to the improvement of transmission accuracy. Adopt high-precision transmission equipment to ensure the precise execution of spraying actions.
- Hand painted paint：Mainly used for small batch products, it can handle complex shapes and difficult to reach areas, ensuring the quality and uniformity of coatings.
- Automatic painting：Mainly used for large-scale products, automated spray systems, reducing manual operation errors and fatigue, improving production efficiency and product quality, and achieving uniform spraying.
- 1 mass production line;
- 1 fully automatic UV production line;
- The maximum size of the workpiece that can be painted is L * W: 1300 * 450mm;
- The fully automatic spraying line can produce over 20000 pieces per day.
- Strict process parameter supervision mechanism, fully automated control, using reciprocating electrostatic rotary cups and electrostatic spray guns, pre-treatment processes such as electrostatic dust removal, flame treatment, and automatic spraying system to ensure spraying quality. Ensure the stability of process parameters and guarantee product quality;
- A comprehensive equipment maintenance system, inspection system, and standard specifications;
- Fine process management regulations and shipment inspection systems and standards;
- Mature employee training system.
- We provide a variety of high-quality anodizing processing technologies and offer exclusive color customization services to meet customers' personalized needs, assist in product upgrades, and perfectly integrate art and craftsmanship.
- Dyeing oxidation, gradient color, electrolytic coloring, dual/multi-color oxidation, etching, hard oxidation, micro arc oxidation, etc.
- 2 fully automatic overhead crane operation production lines (95 slots per line);
- 1 R&D production line;
- Simultaneously capable of producing multiple colors;
- DMS system import ensures traceability;
- The maximum length of the workpiece that can be oxidized is 3.8 meters, and the width is 1.1 meters.
- Strict process parameter supervision mechanism, fully automated crane operation, equipped with advanced tank concentration analysis instruments, automatic addition equipment for chemicals, tank temperature monitoring system, and automatic pH monitoring system for dyeing tanks, to meet the stability of process parameters and ensure product quality;
- A comprehensive equipment maintenance system, inspection system, and standard specifications;
- Fine process management regulations and shipment inspection systems and standards;
- Mature employee training system.
Throughout the entire production process, in order to ensure the normal functioning of the product and the yield rate of shipments, we attach great importance to the full functional testing of the product, strictly requiring testing personnel to operate according to SOP testing standards to ensure that the quality and functionality of the product delivered to customers meet the requirements.
The production process of the assembly workshop is an efficient and refined process, with each link bearing important responsibilities. Through strict quality control and high standard production processes, the assembly workshop can produce high-quality products that meet customer needs.
Automatic attachment, automatic label removal, automatic locking, CCD detection, automatic coding, automatic dispensing, UV curing Tape& Reel packaging, vacuum packaging, automatic sealing, vacuum plasma cleaning, pneumatic compression, air tightness testing, ultrasonic cleaning, UV laser engraving (Keyence).
Automated labeling machine;
Fully automated assembly equipment;
Automatic screwing machine;
Automatic dispensing machine;
UV curing equipment;
Automatic coding machine.
- Strictly following the principles of three no's, four inspections, and six prohibitions, the entire product assembly process undergoes strict quality control to ensure that all raw materials are inspected before entering the assembly process;
- Develop detailed process flow, provide sufficient training for operators, and monitor key parameters in real-time during the assembly process;
- Conduct regular or random quality inspections, establish mechanisms for identifying, isolating, and handling non-conforming products, and label and manage production batches.
from parts, modules to system assembly, committed to providing customers with one-stop intelligent solutions.
